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Application for Field Operator


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Education: 2
Experience: 3 years
Relocation: No

Industry Experience
3 years Field Service Technician

Career Objective

To log data sheets and check lists, monitor plant status. To take corrective & preventive actions. Safely hand over, take over, startup and shutdown of equipments and plant. Generating procedural documents and other formats.

Professional Experience

CO2 compressor section
Four stages centrifugal CO2 Compressor designed by DRESSERRAND France to raise CO2 pressure up to reaction pressure i.e., 149kg/cm2.
Driven by multi stage condensing impulse Turbine of 10MW
Modern self-controlling device is electronic Woodward governor.
Bentley Nevada monitoring system.
ESDS system for emergency shutdown provided by HIMA.
H2 converter is also introduced b/w two stages to remove Hydrogen through catalytic combustion of H2


Synthesis section
Urea synthesis section converts NH3 & CO2 into urea. This section consists of following main equipment and machines:
Urea reactor (having 10 sieve trays) & Siphon Jet erected at each plate.
Ammonia feed pumps (02 stage high speed Centrifugal pump driven by steam turbine) discharge pressure =175 kg/cm2
Carbamate pumps (02 stage high speed Centrifugal pump driven by steam turbine) discharge pressure = 165 kg/cm2
Stripper (falling film stripper using CO2 as stripping agent)
Carbamate condenser (shell & tube type having capacity to produce L.P steam)
HP Scrubber to scrub reactor off gases and recycle carbamate to Reactor

Purification section
To achieve 96 % urea solution concentration following equipments are used:
Rectifying column
Low pressure carbamate condenser
Atm. flash separator
Pre-Evaporator,Evaporator & Evaporation condenser
Waste water treatment section
Double desorber [3.8-4.0 kg/cm2a] having sieve trays to avoid back mixing and solution down comers.
A hydrolyzer to break urea to its reactants (NH3 + CO2) by using 21 kg /cm2a steam also provided with sieve trays.
This section recovers maximum gases and recycles them to low pressure section
HEALTH SAFETY & ENVIRONMENT
Safety is my responsibility and I understand about health,safety ,envirnoment and Quality management system(ISO-9001 2000 (QMS),ISO-14001 2004(EMS),OHSAS-18001 1999.
I understand about work permit procedure from FFBL like cold,hot,electrical,vessel,radiography, etc.
Handsome safety awaerness against personal safety and equipment safety and uses of PPE,s.
The SCBA (self contain breathing apparatus).
Full face & half face masks.
Ammonia Dry run.
All types of fire extinguisher.

Eductation

SSC (2004)
Matriculation (Science) 1st Div. (80 %)
Board of Secondary Education Karachi
HSSC (2006)
Intermediate(pre-eng) 1st Div. (65.72 %)
Board of intermediate education karachi

Certification

Two year apprenticeship as Plant Operator in Fauji Fertilizer Bin Qasim LTD Karachi Pakistan.

Additional Information

Skill Enhancement Courses:
I have also attended a number of skill improvement courses like:
Pumps
Compressor
Heat exchanger
Fire Fighting
Control valves and steam traps
Emergency Handling:
I have experienced following major emergencies:
Ammonia Leakage
Power Failure
Steam Failure
Instrument Air Failure
Cooling water failure
Computer Skills:
Operating system
Windows 2000/XP
Application Software
MS Front page, MS Word, MS Excel, MS Power point.
And Internet related applications, browsers etc.

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